In recent years, the most obvious development brought about by the rapid development of the hardware processing industry is the fierce competition. The low unit price forces companies to find ways to reduce costs. The originally neglected cleaning costs are now an effective factor in improving competitiveness. The current common practice is to use a water-based cleaning agent process to greatly reduce the cost of solvent cleaning. But after using the water-based cleaning agent process, can we still reduce the cleaning cost? Is there any way? Evergreen Peak recommended answer is: Yes!
The recommended method of Evergreen is not simply cleaning and degreasing, but draining oil!
The common cleaning agent products in the market are to dissolve the oil and dirt into the solvent or water to achieve the purpose of cleaning. In general, a solvent-based cleaning agent has a cleaning ability of almost 25% if the amount of oil is dissolved, and the operator usually judges it as a failure treatment due to a decrease in cleaning power when it reaches 13-15%. Water-based cleaning agents should look at their effective content. The high-temperature cleaning life is long, and the cleaning requirements are also required.
So what is oil draining? Evergreen Peak believes that if the oil is not dissolved, but only the oil is separated from the surface of the product, so that the oil rises or sinks to the surface or bottom of the cleaning agent, so that the oil is removed by separation, the cleaning life of the cleaning agent is greatly increased. .
for example. The surface of a product produced by a hardware stamping factory in Longhua has a heavy oil stain. In order to save costs, a water-based cleaning agent is also used. However, because the oil is very heavy, which kind of cleaning agent will quickly fail, and it will be changed once in a day. Cleaning agents, the overall cost is relatively high. Therefore, the company decided to ask the Evergreen customer service staff to help solve the problem. After the Evergreen customer service staff arrived at the scene, they first understood the situation.
Product material: aluminum Product contamination: mainly stamping oil, oily.
The original cleaning process: ultrasonic water-based rough washing - ultrasonic water-based fine washing - water rinsing - water rinsing - water rinsing - drying.
After that, Evergreen Customer Service recommended the company's oil drain concept to the company's responsible person, and took a number of unwashed products to bring back the test.
The next day, our customer service staff brought the cleaning agent samples to the site for small batch cleaning tests. The process is: ultrasonic water-based oil drainage - ultrasonic water-based degreasing - water rinsing - water rinsing - water rinsing - drying. The metal cleaning agent added at the first station is an oil-discharging metal cleaning agent prepared by our company for the stamping oil used by the company. The metal workpiece is immersed in the cleaning liquid, and it is washed for 1 minute, and a large amount of it is immediately seen. The oil detaches from the surface of the workpiece and floats to the surface. Afterwards, the operator separates the oil with tools and then takes out the product and enters the second station. The second station uses the water-based degreasing metal cleaning agent prepared by our company for the stamping oil condition. It is cleaned for 1 minute and taken out three times. Rinse and dry. The final product cleanliness has also been recognized by customers. In the end, the use of the cleaning agent lasted for one day, which was a doubling of the life of the cleaning agent used before. Moreover, the cleaning agent of our company is also quite reasonable compared with the original one. The cleaning cost of the company is reduced to half of the previous one.
Evergreen Peak reminds you that the oil drain metal cleaner is not suitable for any oil stains, and specific oil stains must be analyzed for targeted preparation. Please contact a professional cleaning agent manufacturer for service.
Company: Shenzhen Changlufeng Chemical Technology Co., Ltd.
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