At present, China's industrial development has a serious impact brought by the international financial crisis, and there are pressing pressures for transformation and upgrading. Under this circumstance, the Ministry of Industry and Information Technology proposed in a timely manner to strengthen industrial technological transformation, which was highly valued and supported by the Party Central Committee and the State Council. Recently, regarding the technological transformation of the raw material industry, Chen Yanhai, Director of the Raw Materials Industry Department of the Ministry of Industry and Information Technology, accepted an interview with the reporter.
China Industrial News: Raw materials industries such as steel, non-ferrous metals, petrochemicals and building materials are important basic industries. They have a large production scale and high industrial relevance, and they play a pivotal role in the national economy. Therefore, what is the significance of this technological transformation to the development of the raw material industry?
Chen Yanhai: Carrying out the technical transformation of the raw material industry is not only an urgent need to cope with the international financial crisis, but also a long-term strategy to promote the optimization and upgrading of the raw material industry. It will play an important role in helping the raw material industry to get out of the current predicament and achieve great change.
China is a big raw material industrial country. In 2008, the output of crude steel, electrolytic aluminum and cement was 500 million tons, 13 million tons and 1.39 billion tons, respectively, accounting for 37.6%, 33.5% and 50% of world production respectively, ranking first in the world for many years. . However, China is still not a strong country in raw material industry, and there are still many unreasonable aspects in the structure of raw material industry. The main performances are: the majority of raw material products have a serious overcapacity, the deep processing capacity of high-tech content and high value-added products is insufficient, the backward process technology and equipment still account for a considerable proportion, the energy consumption and pollution emission indicators are high, and the independent innovation capability of enterprises is not strong. Many key technologies and equipment still rely on imports and so on. Therefore, the existence of these problems determines the need for technological transformation of the raw material industry.
Technological transformation is the need to transform the development of the raw material industry. In the case of a serious overcapacity of most products, the raw material industry must take the path of intensive development, and transform the development mode of China's raw material industry from the extensive and scale-up in the past to the development of intensive and structural optimization. mode. The practice in the past decades has proved that vigorously promoting technological transformation is a new industrialized development path with a province of investment, quick results, good efficiency, high comprehensive utilization of resources, obvious energy-saving and emission reduction effects, and China's national conditions.
Technological transformation is the need for the raw material industry to maintain steady growth. Compared with the advanced level in foreign countries, there is still a certain gap in the quality of China's raw material industry. The competitiveness in the international market is not strong, and some high-tech and high value-added products still cannot meet domestic demand. Through technological transformation, perfecting the production process and improving the level of technical equipment, we can continuously improve the quality of raw materials for industrial products, increase the market share at home and abroad, and expand the living space of enterprises.
Technological transformation is the need for energy conservation and emission reduction in the raw material industry. As we all know, steel, non-ferrous metals, petrochemicals, building materials and other industries are major energy consumption and pollutant emissions. According to statistics, in 2007, the raw material industry consumed 1.29 billion tons of standard coal, accounting for 67.9% of the total industrial energy consumption; 7.6 billion tons of wastewater, 6.41 million tons of sulfur dioxide, 2.96 million tons of soot, 6.04 million tons of dust, 9.9 solid waste. 100 million tons, accounting for 34%, 32%, 42.5%, 95% and 60.5% of all industrial emissions, respectively. Therefore, the implementation of energy saving and emission reduction in the raw material industry is the key to achieving the goal of energy saving and emission reduction in the entire industry. Implementing technological transformation projects for energy conservation and emission reduction and circular economy, improving environmental protection supporting facilities, carrying out waste heat utilization, and eliminating outdated process equipment with high energy consumption and high pollution will greatly reduce energy consumption and pollutant emissions of raw material industries.
Technological transformation is the need to improve the independent innovation capability of the raw material industry. Technological innovation and technological transformation are important means to promote technological progress and two important stages that are inseparable from technological progress. Only through technological transformation can we realize the promotion and application of industrialization of independent innovation technology, and create new market demand for technological innovation, which in turn promotes the improvement of independent innovation capability of enterprises.
China Industrial News: What are the general ideas and principles for the technical transformation of raw materials? What should you pay attention to in your specific work? In addition, what kind of goals should be achieved in the technical transformation of raw materials?
Chen Yanhai: The overall working idea of ​​technological transformation of raw materials industry is: taking the scientific development concept as the guide, conscientiously implementing the spirit of the Central Economic Work Conference, focusing on structural adjustment, energy conservation and emission reduction, and recycling economy, through the adoption of new technologies, new processes, and new Equipping, protecting and developing the advanced productivity of the raw material industry, actively cultivating new profit growth points; working hard to overcome the adverse effects brought about by the world financial crisis, promoting the raw material industry to get out of the predicament as soon as possible; accelerating the transformation of the raw material industry development mode, promoting enterprise technological innovation and industrial structure Optimize and upgrade; conscientiously implement the "two-in-one integration", transform and upgrade traditional industries with information technology, and realize the transformation of the raw material industry from large to strong. In the specific work, we should pay attention to the following principles:
First, adhere to market orientation. Give full play to the basic role of the market in resource allocation, adhere to the main position of enterprises in the decision-making of technological transformation investment, and carry out technological transformation work closely around market demand. The second is to promote industrial upgrading. The technical transformation work should be closely integrated with the merger and reorganization of enterprises and the elimination of backward work. Priority should be given to supporting enterprises that have merged and reorganized across regions and technological transformation projects to eliminate backward production capacity, and accelerate the pace of optimization and upgrading of industrial structure. The third is to highlight the key points of transformation. In accordance with the direction determined by the adjustment and revitalization plan of the raw materials industry, the key points of quality varieties, energy conservation and consumption reduction, comprehensive utilization, environmental protection, upgrading equipment, safe production, and optimized layout will be highlighted. Fourth, it is strictly prohibited to expand production capacity. Technical transformation projects must comply with national industrial policies and investment management regulations. It is strictly forbidden to expand production capacity in the name of technological transformation to prevent a new round of repeated construction in the fields of steel, non-ferrous metals, chemicals and building materials.
The overall goal of technological transformation of raw materials industry is to lay a solid foundation for the long-term development of the raw material industry through technological transformation and accelerate the transformation from a large raw material industry to a strong country. Basically realize the elimination of backward production capacity, the technology and equipment structure is obviously optimized; the quality of the varieties should be further improved, and the needs of national economic and social development should be basically met; the energy conservation and emission reduction should be positively progressed, and the comprehensive utilization level of resources should be continuously improved.
Steel industry: The quality of more than 60% of the key large and medium-sized iron and steel enterprises should reach the international advanced level. The self-sufficiency rate of key steel products should reach over 90%, and the proportion of hot-rolled ribbed steel bars above 400MPa should be more than 60%. The key comprehensive energy consumption of large and medium-sized enterprises is not more than 620 kilograms of standard coal. The secondary energy is basically 100% recycled. The metallurgical slag is nearly 100% comprehensively utilized, and the pollutant discharge concentration and total discharge amount are both up to standard.
Non-ferrous metal industry: The lead smelting capacity of advanced technologies such as oxygen-enriched bottom blowing is 70%. High-grade copper and aluminum deep-processing products such as frame materials, oxygen-free copper and plate are basically able to meet domestic demand. The DC power consumption of the key backbone electrolytic aluminum plant is reduced to below 12,500 kWh, the comprehensive energy consumption of crude lead smelting is less than 380 kg of standard coal per ton, the sulfur utilization rate is over 97%, the waste heat is basically 100% recycled, and the waste residue is 100%. Harmless treatment.
Petrochemical industry: Agricultural resources support capacity has been enhanced. The proportion of high-concentration fertilizer increased to 80%; the proportion of fertilizer produced in raw material production increased to 60%, and the proportion of high-efficiency, low-toxic and low-residue pesticides was significantly high. The product structure has improved significantly. In 2009, all of the gasoline used in the vehicle reached the national III standard. In 2010, all the diesel fuel for vehicles reached the national standard III, and the yield of young oil in 2011 reached 75%. The technical level has increased significantly. Breakthroughs in industrialization technologies such as butyl rubber, localization of complete sets of technical equipment such as refining of 10 million tons or more, production of millions of tons of ethylene, and synthesis of ammonia from large-scale coal-fired coal, and demonstration projects such as coal-to-liquids, olefins, and ethylene glycol were completed and put into production. . Energy saving and emission reduction have achieved results. By 2011, the energy consumption of industrial added value of petrochemical industry units will drop by more than 12%, and the discharge of pollutants such as sewage, sulfur dioxide and dust will be reduced by more than 6%, and emissions of industrial characteristic pollutants will be controlled.
Building materials industry: The proportion of new dry process in cement industry has increased to over 70%, and the proportion of pure low temperature waste heat power generation has reached more than 40%. Through energy-saving grinding, resource comprehensive utilization and other energy-saving and emission reduction technologies, energy consumption is further reduced, environmental protection and waste utilization levels are further improved; glass industry accelerates technical structure and product structure adjustment to better meet information industry, photovoltaic power generation and construction The need for energy conservation; the new building materials industry eliminates low-quality wall material products, encourages local and enterprises to build large-scale energy-saving wall material production bases, and basically meets the needs of wall material innovation and building energy-saving development.
Gold industry: Realizing the development of the gold industry with the development of shallow and easy-selected gold resources, focusing on the development of deep and refractory gold resources, promoting the industrialization of low-grade difficult-to-smelt and deep gold resources development in China. upgrade. Improve the comprehensive utilization level of resources by 5%~10%, reduce energy consumption, improve production efficiency, and narrow the gap in mining technology between China and the world's mining advanced countries. The annual production capacity of new gold is 20 tons, maintaining the growth rate of China's gold industry by about 5%. Rare earth industry: using advanced technology, technology and equipment of China's independent intellectual property rights, through the special construction of rare earth new materials industrialization and technological transformation, the production of high-performance rare earth permanent magnet materials, luminescent materials, catalytic materials, hydrogen storage materials, etc. The level of technology and equipment has been greatly improved on the existing basis, and the overall strength of rare earth technology and new material production has been significantly improved.
China Industrial News: The raw material industry involves many industries. Please tell us in detail what are the key areas of technological transformation in various industries?
Chen Yanhai: In view of the outstanding problems and weak links in China's raw material industry, the technical transformation of the steel, non-ferrous metals and building materials industries should highlight the following key areas:
Steel industry: development of key shortage steel products, such as high-speed railway steel, high magnetic induction oriented silicon steel, high-strength mechanical steel, high-temperature and high-pressure corrosion-resistant power station steel, various anti-corrosion medium oil well pipes; promotion of energy-saving emission reduction and comprehensive utilization Technology, such as CDQ, sintering waste heat utilization, sintering desulfurization, blast furnace top residual pressure power generation, converter gas dry dust removal and recovery technology, steel slag, tailings and other comprehensive utilization technologies; development of low grade such as siderite, limonite Difficult to treat ore; develop high-strength steel bars of grade III and above; support key common technology research and development and transformation of non-blast furnace ironmaking and pure steel production; support the development of advanced energy-saving and emission reduction technologies for products such as coking, ferroalloy, carbon and refractory materials And application; support independent development of steel production process automation control technology and information management technology.
Non-ferrous metals industry: development of high-end deep-processing products, such as high-precision high-performance copper-aluminum sheet and foil, large-scale aluminum alloy profiles for rail transportation, magnesium alloy materials; advanced smelting technology, such as flash furnace copper smelting process, beneficiation-Bayer method , series process alumina production process, oxygen-enriched bottom blowing enhanced smelting or oxygen-enriched top-blowing enhanced smelting lead-smelting process, direct leaching zinc smelting process; development of low-grade difficult smelting resources, comprehensive utilization of renewable resources, promotion of smelting tail gas, waste heat , associated resource utilization technology, support the efficient use of laterite-type nickel ore; support rare metal extension products and deep processing; support independent development of production process automation control technology and information management technology.
Petrochemical industry: Promote high-performance synthetic resin, synthetic rubber, synthetic fiber monomer, special film materials, special fine chemicals, aviation tires and other products, cutting-edge technology autonomy, key technology industrialization, localization of engineering technology, development of high-end petrochemical products The production capacity will realize the localization of complete sets of technical equipment such as refining of more than 10 million tons of grade, production of millions of tons of ethylene, and synthesis of ammonia from large-scale coal. Promote comprehensive utilization of resources and waste resource technology to promote park development and cleaner production. The refining and ethylene industry will focus on the promotion of high-octane gasoline, resid hydrotreating and resource cascade use in liquefied gas, and carry out the upgrading of oil products in refinery enterprises and the expansion and expansion of energy saving and consumption reduction of ethylene plants. The nitrogen fertilizer industry will focus on the promotion of technologies such as closed-circuit circulation of wastewater, and carry out the adjustment of raw material routes and power structure of nitrogenous fertilizer enterprises. The phosphate fertilizer industry focuses on the promotion of waste heat recovery technologies such as sulfuric acid production, and phosphate fertilizer enterprises optimize resource allocation. The pesticide industry focuses on the development of high-efficiency and low-toxic residual pesticide production capacity.
Building materials industry: support the development of new dry process cement in the central and western regions, encourage the application of energy-saving and consumption-reducing technologies such as cement production and utilization of waste, pure low-temperature waste heat power generation, grinding system reform, etc.; support limestone mines to improve the comprehensive utilization rate of resources and Technical transformation for the purpose of protecting the environment; transforming the raw materials, melting, tinning, cutting and other systems of the existing common float glass production line, installing deep processing equipment online, producing internationally advanced solar power generation and electronic information, super white and super energy for building energy conservation Thin glass, ITO (indium tin oxide) conductive film glass, Low-E glass (low-emission coated glass), and the like. Encourage the development of new building materials with high technical content, energy saving and environmental protection, and high performance.
Gold industry: support the technical transformation of low-grade refractory gold mining development, adjust and improve the existing smelting production system, build new production lines and supporting facilities for processing refractory gold resources; support the technical transformation of deep gold mining resources, and exploit the depth of mining At present, the extension of 600 meters to 1000 meters, the construction of shafts, ventilation shafts, the improvement of deep development, drainage and other systems, supporting high-efficiency energy-saving mining equipment, comprehensive utilization of deep gold resources.
Rare earth industry: support the industrialization of high-performance rare earth hydrogen storage materials, industrialization of rare earth NdFeB permanent magnet materials, industrialization of high-efficiency rare earth luminescent materials, industrialization of high-performance rare earth luminescent materials, and rare earth nano new materials and high-performance rare earth structural ceramics. Industrialization of automotive exhaust catalytic devices, rare earth alloy plating and rare earth permanent magnet nuclear magnetic resonance imaging.
China Industrial News: The technical transformation work has been going on for some time. What do you think is the effect? What difficulties have you encountered during the implementation process?
Chen Yanhai: As the competent department of the raw material industry, the Raw Materials Industry Department attaches great importance to technological transformation. Since November last year, under the unified leadership of the party group, the following aspects have been carried out mainly on the technological transformation of the raw material industry:
First, organize industry associations, research institutes and experts to propose technical transformation projects in the steel, non-ferrous metals, petrochemical, building materials and other industries. At present, the special adjustments and revitalization plans of the steel, non-ferrous metals and petrochemical industries promulgated by the State Council have listed these special projects as the support points for technological transformation. The second is to convene a number of central and local enterprises to hold a working symposium on the technical transformation of the raw materials industry, interpret the technical transformation contents of the steel, non-ferrous metals, petrochemical and building materials industries, and guide the central and local enterprises to do the preliminary work of the technological transformation projects. And the project declaration work, also listened to the opinions and suggestions of local and enterprises on the technical transformation of the raw material industry. Third, it will review the technical transformation projects of central and local enterprises with the National Development and Reform Commission.
Judging from the work practice of the previous stage, the technical transformation work has been deeply rooted in the hearts of the people and formed a social consensus. All regions and departments have actively promoted technological transformation in accordance with the arrangements of the Party Central Committee and the State Council, and successively introduced some supporting measures. The technical transformation work has made important progress, but there are still some problems that cannot be ignored:
First, the understanding of technological transformation still needs to be deepened. We must constantly improve our understanding of the importance and long-term nature of technological transformation work, and persist in our efforts. Second, the direction of technological transformation is not accurate enough. Some projects have a general technical level, and some regions have the same phenomenon of industrial structure and product variety. Third, some places blindly paved new stalls, construction projects did not meet the national industrial layout requirements, and some enterprises continued to expand production scale in the name of implementing technological transformation. Fourth, the problem of insufficient funds for technological transformation still exists. Under the impact of the international financial crisis, many raw material enterprises suffered losses in production and operation, and their own funds were insufficient. Fifth, commercial banks have reduced loan support for some enterprises, especially small and medium-sized raw material manufacturers, in consideration of risk control.
"China Industrial News": In view of the problems exposed in the previous period, what areas will the Raw Materials Industry Division do technical transformation work?
Chen Yanhai: In the next step, the Raw Materials Industry Department will study and propose specific measures to further strengthen and improve the technical transformation of the raw material industry on the basis of earnestly summarizing the previous stage of work. Initial considerations, it is proposed to increase efforts in the following areas:
Further study and understand the substance of the adjustment and revitalization plan for the raw materials industry such as steel, nonferrous metals and petrochemicals promulgated by the State Council. Refine the technical transformation of the investment catalogue and further highlight the key points of transformation. Give full play to the role of technological transformation in adjusting industrial structure, product structure and organizational structure, give full play to the role of technological transformation in promoting energy conservation and emission reduction, and eliminating backwardness. For products with excess capacity, according to planning requirements, no new approval will be granted within three years. project.
Strengthen industry guidance on technical transformation of raw materials industry. Carry out the preliminary work of the “12th Five-Year Plan†of the raw material industry, clarify the direction and key points of the industry development, accelerate the formulation and revision of product standards, give full play to the important role of product standards in improving the technical level of the industry, and guide enterprises to adjust the investment structure to avoid blind repetition. Construction, speeding up the pace of transformation and upgrading.
Organize the promotion and training of technical transformation of raw materials industry. Promote relevant national policies on technological transformation, interpret the key directions of technological transformation of raw materials industry, exchange typical experiences of local and enterprises in carrying out technological transformation work, improve enterprises' awareness of the importance of technological transformation, and enhance the initiative to carry out technological transformation work. Consciousness and effectiveness.
Do a good job in supervision and inspection of technical transformation projects. Track and understand the implementation of environmental protection, land and other pre-conditions of the technological transformation project, the availability and use of various funds such as bank loans, project progress and project quality, and project implementation results, and timely identify problems in the work. Strengthen communication and coordination with relevant departments of the National Development and Reform Commission, environmental protection, land and resources, finance, etc., and promptly put forward policy recommendations to ensure the smooth implementation of the project.
Strengthen the management of technical transformation projects. In accordance with the prescribed authority for approval, approval and filing of technical transformation projects, continue to do a good job of reviewing the national support projects. Strengthen the liaison with local raw material industry authorities, establish and improve the raw material technology transformation management system, and further improve work efficiency. In accordance with the requirements of “coming a batch, building a batch, and stocking a batchâ€, we will conscientiously do a good job in project reserve.
Help companies broaden their investment channels for technological transformation. Strengthen coordination and cooperation with financial institutions, support financial institutions to increase loans for technological transformation of advantageous enterprises, encourage enterprises to expand financing channels through joint ventures, restructuring, listings, etc., and increase investment in technological transformation funds.
China Industrial News: Raw materials industries such as steel, non-ferrous metals, petrochemicals and building materials are important basic industries. They have a large production scale and high industrial relevance, and they play a pivotal role in the national economy. Therefore, what is the significance of this technological transformation to the development of the raw material industry?
Chen Yanhai: Carrying out the technical transformation of the raw material industry is not only an urgent need to cope with the international financial crisis, but also a long-term strategy to promote the optimization and upgrading of the raw material industry. It will play an important role in helping the raw material industry to get out of the current predicament and achieve great change.
China is a big raw material industrial country. In 2008, the output of crude steel, electrolytic aluminum and cement was 500 million tons, 13 million tons and 1.39 billion tons, respectively, accounting for 37.6%, 33.5% and 50% of world production respectively, ranking first in the world for many years. . However, China is still not a strong country in raw material industry, and there are still many unreasonable aspects in the structure of raw material industry. The main performances are: the majority of raw material products have a serious overcapacity, the deep processing capacity of high-tech content and high value-added products is insufficient, the backward process technology and equipment still account for a considerable proportion, the energy consumption and pollution emission indicators are high, and the independent innovation capability of enterprises is not strong. Many key technologies and equipment still rely on imports and so on. Therefore, the existence of these problems determines the need for technological transformation of the raw material industry.
Technological transformation is the need to transform the development of the raw material industry. In the case of a serious overcapacity of most products, the raw material industry must take the path of intensive development, and transform the development mode of China's raw material industry from the extensive and scale-up in the past to the development of intensive and structural optimization. mode. The practice in the past decades has proved that vigorously promoting technological transformation is a new industrialized development path with a province of investment, quick results, good efficiency, high comprehensive utilization of resources, obvious energy-saving and emission reduction effects, and China's national conditions.
Technological transformation is the need for the raw material industry to maintain steady growth. Compared with the advanced level in foreign countries, there is still a certain gap in the quality of China's raw material industry. The competitiveness in the international market is not strong, and some high-tech and high value-added products still cannot meet domestic demand. Through technological transformation, perfecting the production process and improving the level of technical equipment, we can continuously improve the quality of raw materials for industrial products, increase the market share at home and abroad, and expand the living space of enterprises.
Technological transformation is the need for energy conservation and emission reduction in the raw material industry. As we all know, steel, non-ferrous metals, petrochemicals, building materials and other industries are major energy consumption and pollutant emissions. According to statistics, in 2007, the raw material industry consumed 1.29 billion tons of standard coal, accounting for 67.9% of the total industrial energy consumption; 7.6 billion tons of wastewater, 6.41 million tons of sulfur dioxide, 2.96 million tons of soot, 6.04 million tons of dust, 9.9 solid waste. 100 million tons, accounting for 34%, 32%, 42.5%, 95% and 60.5% of all industrial emissions, respectively. Therefore, the implementation of energy saving and emission reduction in the raw material industry is the key to achieving the goal of energy saving and emission reduction in the entire industry. Implementing technological transformation projects for energy conservation and emission reduction and circular economy, improving environmental protection supporting facilities, carrying out waste heat utilization, and eliminating outdated process equipment with high energy consumption and high pollution will greatly reduce energy consumption and pollutant emissions of raw material industries.
Technological transformation is the need to improve the independent innovation capability of the raw material industry. Technological innovation and technological transformation are important means to promote technological progress and two important stages that are inseparable from technological progress. Only through technological transformation can we realize the promotion and application of industrialization of independent innovation technology, and create new market demand for technological innovation, which in turn promotes the improvement of independent innovation capability of enterprises.
China Industrial News: What are the general ideas and principles for the technical transformation of raw materials? What should you pay attention to in your specific work? In addition, what kind of goals should be achieved in the technical transformation of raw materials?
Chen Yanhai: The overall working idea of ​​technological transformation of raw materials industry is: taking the scientific development concept as the guide, conscientiously implementing the spirit of the Central Economic Work Conference, focusing on structural adjustment, energy conservation and emission reduction, and recycling economy, through the adoption of new technologies, new processes, and new Equipping, protecting and developing the advanced productivity of the raw material industry, actively cultivating new profit growth points; working hard to overcome the adverse effects brought about by the world financial crisis, promoting the raw material industry to get out of the predicament as soon as possible; accelerating the transformation of the raw material industry development mode, promoting enterprise technological innovation and industrial structure Optimize and upgrade; conscientiously implement the "two-in-one integration", transform and upgrade traditional industries with information technology, and realize the transformation of the raw material industry from large to strong. In the specific work, we should pay attention to the following principles:
First, adhere to market orientation. Give full play to the basic role of the market in resource allocation, adhere to the main position of enterprises in the decision-making of technological transformation investment, and carry out technological transformation work closely around market demand. The second is to promote industrial upgrading. The technical transformation work should be closely integrated with the merger and reorganization of enterprises and the elimination of backward work. Priority should be given to supporting enterprises that have merged and reorganized across regions and technological transformation projects to eliminate backward production capacity, and accelerate the pace of optimization and upgrading of industrial structure. The third is to highlight the key points of transformation. In accordance with the direction determined by the adjustment and revitalization plan of the raw materials industry, the key points of quality varieties, energy conservation and consumption reduction, comprehensive utilization, environmental protection, upgrading equipment, safe production, and optimized layout will be highlighted. Fourth, it is strictly prohibited to expand production capacity. Technical transformation projects must comply with national industrial policies and investment management regulations. It is strictly forbidden to expand production capacity in the name of technological transformation to prevent a new round of repeated construction in the fields of steel, non-ferrous metals, chemicals and building materials.
The overall goal of technological transformation of raw materials industry is to lay a solid foundation for the long-term development of the raw material industry through technological transformation and accelerate the transformation from a large raw material industry to a strong country. Basically realize the elimination of backward production capacity, the technology and equipment structure is obviously optimized; the quality of the varieties should be further improved, and the needs of national economic and social development should be basically met; the energy conservation and emission reduction should be positively progressed, and the comprehensive utilization level of resources should be continuously improved.
Steel industry: The quality of more than 60% of the key large and medium-sized iron and steel enterprises should reach the international advanced level. The self-sufficiency rate of key steel products should reach over 90%, and the proportion of hot-rolled ribbed steel bars above 400MPa should be more than 60%. The key comprehensive energy consumption of large and medium-sized enterprises is not more than 620 kilograms of standard coal. The secondary energy is basically 100% recycled. The metallurgical slag is nearly 100% comprehensively utilized, and the pollutant discharge concentration and total discharge amount are both up to standard.
Non-ferrous metal industry: The lead smelting capacity of advanced technologies such as oxygen-enriched bottom blowing is 70%. High-grade copper and aluminum deep-processing products such as frame materials, oxygen-free copper and plate are basically able to meet domestic demand. The DC power consumption of the key backbone electrolytic aluminum plant is reduced to below 12,500 kWh, the comprehensive energy consumption of crude lead smelting is less than 380 kg of standard coal per ton, the sulfur utilization rate is over 97%, the waste heat is basically 100% recycled, and the waste residue is 100%. Harmless treatment.
Petrochemical industry: Agricultural resources support capacity has been enhanced. The proportion of high-concentration fertilizer increased to 80%; the proportion of fertilizer produced in raw material production increased to 60%, and the proportion of high-efficiency, low-toxic and low-residue pesticides was significantly high. The product structure has improved significantly. In 2009, all of the gasoline used in the vehicle reached the national III standard. In 2010, all the diesel fuel for vehicles reached the national standard III, and the yield of young oil in 2011 reached 75%. The technical level has increased significantly. Breakthroughs in industrialization technologies such as butyl rubber, localization of complete sets of technical equipment such as refining of 10 million tons or more, production of millions of tons of ethylene, and synthesis of ammonia from large-scale coal-fired coal, and demonstration projects such as coal-to-liquids, olefins, and ethylene glycol were completed and put into production. . Energy saving and emission reduction have achieved results. By 2011, the energy consumption of industrial added value of petrochemical industry units will drop by more than 12%, and the discharge of pollutants such as sewage, sulfur dioxide and dust will be reduced by more than 6%, and emissions of industrial characteristic pollutants will be controlled.
Building materials industry: The proportion of new dry process in cement industry has increased to over 70%, and the proportion of pure low temperature waste heat power generation has reached more than 40%. Through energy-saving grinding, resource comprehensive utilization and other energy-saving and emission reduction technologies, energy consumption is further reduced, environmental protection and waste utilization levels are further improved; glass industry accelerates technical structure and product structure adjustment to better meet information industry, photovoltaic power generation and construction The need for energy conservation; the new building materials industry eliminates low-quality wall material products, encourages local and enterprises to build large-scale energy-saving wall material production bases, and basically meets the needs of wall material innovation and building energy-saving development.
Gold industry: Realizing the development of the gold industry with the development of shallow and easy-selected gold resources, focusing on the development of deep and refractory gold resources, promoting the industrialization of low-grade difficult-to-smelt and deep gold resources development in China. upgrade. Improve the comprehensive utilization level of resources by 5%~10%, reduce energy consumption, improve production efficiency, and narrow the gap in mining technology between China and the world's mining advanced countries. The annual production capacity of new gold is 20 tons, maintaining the growth rate of China's gold industry by about 5%. Rare earth industry: using advanced technology, technology and equipment of China's independent intellectual property rights, through the special construction of rare earth new materials industrialization and technological transformation, the production of high-performance rare earth permanent magnet materials, luminescent materials, catalytic materials, hydrogen storage materials, etc. The level of technology and equipment has been greatly improved on the existing basis, and the overall strength of rare earth technology and new material production has been significantly improved.
China Industrial News: The raw material industry involves many industries. Please tell us in detail what are the key areas of technological transformation in various industries?
Chen Yanhai: In view of the outstanding problems and weak links in China's raw material industry, the technical transformation of the steel, non-ferrous metals and building materials industries should highlight the following key areas:
Steel industry: development of key shortage steel products, such as high-speed railway steel, high magnetic induction oriented silicon steel, high-strength mechanical steel, high-temperature and high-pressure corrosion-resistant power station steel, various anti-corrosion medium oil well pipes; promotion of energy-saving emission reduction and comprehensive utilization Technology, such as CDQ, sintering waste heat utilization, sintering desulfurization, blast furnace top residual pressure power generation, converter gas dry dust removal and recovery technology, steel slag, tailings and other comprehensive utilization technologies; development of low grade such as siderite, limonite Difficult to treat ore; develop high-strength steel bars of grade III and above; support key common technology research and development and transformation of non-blast furnace ironmaking and pure steel production; support the development of advanced energy-saving and emission reduction technologies for products such as coking, ferroalloy, carbon and refractory materials And application; support independent development of steel production process automation control technology and information management technology.
Non-ferrous metals industry: development of high-end deep-processing products, such as high-precision high-performance copper-aluminum sheet and foil, large-scale aluminum alloy profiles for rail transportation, magnesium alloy materials; advanced smelting technology, such as flash furnace copper smelting process, beneficiation-Bayer method , series process alumina production process, oxygen-enriched bottom blowing enhanced smelting or oxygen-enriched top-blowing enhanced smelting lead-smelting process, direct leaching zinc smelting process; development of low-grade difficult smelting resources, comprehensive utilization of renewable resources, promotion of smelting tail gas, waste heat , associated resource utilization technology, support the efficient use of laterite-type nickel ore; support rare metal extension products and deep processing; support independent development of production process automation control technology and information management technology.
Petrochemical industry: Promote high-performance synthetic resin, synthetic rubber, synthetic fiber monomer, special film materials, special fine chemicals, aviation tires and other products, cutting-edge technology autonomy, key technology industrialization, localization of engineering technology, development of high-end petrochemical products The production capacity will realize the localization of complete sets of technical equipment such as refining of more than 10 million tons of grade, production of millions of tons of ethylene, and synthesis of ammonia from large-scale coal. Promote comprehensive utilization of resources and waste resource technology to promote park development and cleaner production. The refining and ethylene industry will focus on the promotion of high-octane gasoline, resid hydrotreating and resource cascade use in liquefied gas, and carry out the upgrading of oil products in refinery enterprises and the expansion and expansion of energy saving and consumption reduction of ethylene plants. The nitrogen fertilizer industry will focus on the promotion of technologies such as closed-circuit circulation of wastewater, and carry out the adjustment of raw material routes and power structure of nitrogenous fertilizer enterprises. The phosphate fertilizer industry focuses on the promotion of waste heat recovery technologies such as sulfuric acid production, and phosphate fertilizer enterprises optimize resource allocation. The pesticide industry focuses on the development of high-efficiency and low-toxic residual pesticide production capacity.
Building materials industry: support the development of new dry process cement in the central and western regions, encourage the application of energy-saving and consumption-reducing technologies such as cement production and utilization of waste, pure low-temperature waste heat power generation, grinding system reform, etc.; support limestone mines to improve the comprehensive utilization rate of resources and Technical transformation for the purpose of protecting the environment; transforming the raw materials, melting, tinning, cutting and other systems of the existing common float glass production line, installing deep processing equipment online, producing internationally advanced solar power generation and electronic information, super white and super energy for building energy conservation Thin glass, ITO (indium tin oxide) conductive film glass, Low-E glass (low-emission coated glass), and the like. Encourage the development of new building materials with high technical content, energy saving and environmental protection, and high performance.
Gold industry: support the technical transformation of low-grade refractory gold mining development, adjust and improve the existing smelting production system, build new production lines and supporting facilities for processing refractory gold resources; support the technical transformation of deep gold mining resources, and exploit the depth of mining At present, the extension of 600 meters to 1000 meters, the construction of shafts, ventilation shafts, the improvement of deep development, drainage and other systems, supporting high-efficiency energy-saving mining equipment, comprehensive utilization of deep gold resources.
Rare earth industry: support the industrialization of high-performance rare earth hydrogen storage materials, industrialization of rare earth NdFeB permanent magnet materials, industrialization of high-efficiency rare earth luminescent materials, industrialization of high-performance rare earth luminescent materials, and rare earth nano new materials and high-performance rare earth structural ceramics. Industrialization of automotive exhaust catalytic devices, rare earth alloy plating and rare earth permanent magnet nuclear magnetic resonance imaging.
China Industrial News: The technical transformation work has been going on for some time. What do you think is the effect? What difficulties have you encountered during the implementation process?
Chen Yanhai: As the competent department of the raw material industry, the Raw Materials Industry Department attaches great importance to technological transformation. Since November last year, under the unified leadership of the party group, the following aspects have been carried out mainly on the technological transformation of the raw material industry:
First, organize industry associations, research institutes and experts to propose technical transformation projects in the steel, non-ferrous metals, petrochemical, building materials and other industries. At present, the special adjustments and revitalization plans of the steel, non-ferrous metals and petrochemical industries promulgated by the State Council have listed these special projects as the support points for technological transformation. The second is to convene a number of central and local enterprises to hold a working symposium on the technical transformation of the raw materials industry, interpret the technical transformation contents of the steel, non-ferrous metals, petrochemical and building materials industries, and guide the central and local enterprises to do the preliminary work of the technological transformation projects. And the project declaration work, also listened to the opinions and suggestions of local and enterprises on the technical transformation of the raw material industry. Third, it will review the technical transformation projects of central and local enterprises with the National Development and Reform Commission.
Judging from the work practice of the previous stage, the technical transformation work has been deeply rooted in the hearts of the people and formed a social consensus. All regions and departments have actively promoted technological transformation in accordance with the arrangements of the Party Central Committee and the State Council, and successively introduced some supporting measures. The technical transformation work has made important progress, but there are still some problems that cannot be ignored:
First, the understanding of technological transformation still needs to be deepened. We must constantly improve our understanding of the importance and long-term nature of technological transformation work, and persist in our efforts. Second, the direction of technological transformation is not accurate enough. Some projects have a general technical level, and some regions have the same phenomenon of industrial structure and product variety. Third, some places blindly paved new stalls, construction projects did not meet the national industrial layout requirements, and some enterprises continued to expand production scale in the name of implementing technological transformation. Fourth, the problem of insufficient funds for technological transformation still exists. Under the impact of the international financial crisis, many raw material enterprises suffered losses in production and operation, and their own funds were insufficient. Fifth, commercial banks have reduced loan support for some enterprises, especially small and medium-sized raw material manufacturers, in consideration of risk control.
"China Industrial News": In view of the problems exposed in the previous period, what areas will the Raw Materials Industry Division do technical transformation work?
Chen Yanhai: In the next step, the Raw Materials Industry Department will study and propose specific measures to further strengthen and improve the technical transformation of the raw material industry on the basis of earnestly summarizing the previous stage of work. Initial considerations, it is proposed to increase efforts in the following areas:
Further study and understand the substance of the adjustment and revitalization plan for the raw materials industry such as steel, nonferrous metals and petrochemicals promulgated by the State Council. Refine the technical transformation of the investment catalogue and further highlight the key points of transformation. Give full play to the role of technological transformation in adjusting industrial structure, product structure and organizational structure, give full play to the role of technological transformation in promoting energy conservation and emission reduction, and eliminating backwardness. For products with excess capacity, according to planning requirements, no new approval will be granted within three years. project.
Strengthen industry guidance on technical transformation of raw materials industry. Carry out the preliminary work of the “12th Five-Year Plan†of the raw material industry, clarify the direction and key points of the industry development, accelerate the formulation and revision of product standards, give full play to the important role of product standards in improving the technical level of the industry, and guide enterprises to adjust the investment structure to avoid blind repetition. Construction, speeding up the pace of transformation and upgrading.
Organize the promotion and training of technical transformation of raw materials industry. Promote relevant national policies on technological transformation, interpret the key directions of technological transformation of raw materials industry, exchange typical experiences of local and enterprises in carrying out technological transformation work, improve enterprises' awareness of the importance of technological transformation, and enhance the initiative to carry out technological transformation work. Consciousness and effectiveness.
Do a good job in supervision and inspection of technical transformation projects. Track and understand the implementation of environmental protection, land and other pre-conditions of the technological transformation project, the availability and use of various funds such as bank loans, project progress and project quality, and project implementation results, and timely identify problems in the work. Strengthen communication and coordination with relevant departments of the National Development and Reform Commission, environmental protection, land and resources, finance, etc., and promptly put forward policy recommendations to ensure the smooth implementation of the project.
Strengthen the management of technical transformation projects. In accordance with the prescribed authority for approval, approval and filing of technical transformation projects, continue to do a good job of reviewing the national support projects. Strengthen the liaison with local raw material industry authorities, establish and improve the raw material technology transformation management system, and further improve work efficiency. In accordance with the requirements of “coming a batch, building a batch, and stocking a batchâ€, we will conscientiously do a good job in project reserve.
Help companies broaden their investment channels for technological transformation. Strengthen coordination and cooperation with financial institutions, support financial institutions to increase loans for technological transformation of advantageous enterprises, encourage enterprises to expand financing channels through joint ventures, restructuring, listings, etc., and increase investment in technological transformation funds.
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