With the large fluctuations in the prices of home textile raw materials, the rising labor costs, rising financing costs and power shortages, “opening up the industrial chain, jointly developing new products and enhancing the added value of products†has become the consensus of upstream and downstream enterprises in the textile industry chain. . Among them, the advent of bamboo fiber has undoubtedly provided strong support for the home textile industry.
According to the statistics of the National Bureau of Statistics on 1,514 home textile enterprises above designated size, the industrial sales value increased by more than 23% in the first half of 2011, the export delivery value increased by 24.87%, and the profit index showed a year-on-year increase of 31.64%. This shows that in the first half of 2011, China's textile industry maintained a momentum of growth. However, since June, the home textile market has experienced a downturn. First, domestic sales have not shown strong demand in the same period of the previous year. Second, the number of exports has declined. The high cost of production factors has led to a rapid increase in production costs and poor product price transmission. . In 2011, cotton prices fluctuated greatly and production costs continued to rise. Based on the above situation, cotton spinning enterprises focused on developing new fibers, new fabrics and new technologies, and strived to develop new products to provide more choices for home textile enterprises to open up markets and jointly increase product added value.
Application of new fiber and technology to enhance product added value
It is understood that by the end of 2010, there will be more than 70,000 tons of new fiber in the domestic cotton spinning market. Among them, bamboo fiber and other fibers have been widely used in the production of home textile products, which have been recognized by consumers. Others such as Tencel and Chitosan fiber. More new fiber, such as corn imitation silk fiber, milk fiber, soybean fiber, and wood fiber, is being developed and gradually applied to the production practice of home textile products.
The cross section of the bamboo fiber is covered with large and small oval pores, and the hollow is hollow, which can absorb and evaporate a large amount of water in an instant, giving the bamboo fiber good moisture absorption and gas permeability. The fiber has natural antibacterial and antibacterial properties and is resistant to the proliferation of bacteria; it is biodegradable and can be completely degraded by microorganisms and sunlight in the soil, and this decomposition process does not cause environmental pollution. The textile produced by the fiber has the characteristics of fine unit fineness, smooth hand feeling, strong toughness and wear resistance, excellent recovery and drape. At present, bamboo fiber has been widely used in the development and production of home textile products, and has been favored by consumers.
In recent years, the application and promotion of new spinning technology has achieved remarkable results. In particular, the corresponding compact spinning and siro spinning transformation on the ring spinning machine makes the bamboo fiber yarn less hairiness, wear resistance and compact structure, which greatly meets the requirements of the textile style of the home textile product. The bamboo fiber yarns currently spun by the siro spinning technology have been accelerated and promoted. Super-flexible compact spinning of bamboo fiber is a new type of yarn developed in recent years. Unlike traditional spinning technology, super-compact yarn has the characteristics of small number of kinks and small æ» coefficient, which retains bamboo fiber. The tightness of the compact yarn and the good strength and color fastness, as well as the softening effect of the ring spinning without the addition of softeners and depilatory agents. The super compact yarn is tight and loose inside, which is relatively fluffy and soft to the touch. At the same time, it retains the characteristics of compact spinning of bamboo fiber, which can remove the mercerizing and hair removal process and is more environmentally friendly. The bamboo fiber towel and bathrobe made of super soft compact yarn are soft and comfortable, and have strong hygroscopicity.
Bamboo fiber fabric enhances product functionality
At present, with the continuous improvement of living standards, people's functional requirements for products are gradually increasing. Compared with foreign countries, China's functional fabric market still has a lot of room for expansion. Cotton spinning companies have made a lot of efforts in the research and development of functional fabrics.
Bamboo fiber series fabrics are made of new bamboo pulp fiber yarns. They are made of new spinning technology and electronic jacquard technology. They have antibacterial and anti-ultraviolet functions. The development of bamboo fiber series such as bamboo/cotton, bamboo/soybean fiber, bamboo/Tianshi interlaced has broken through the traditional bamboo application field, meets the requirements of developing green textiles, improves the grade of textiles, and increases the products in the international and domestic markets. Competitiveness.
The soft silk fiber used in the silk fabric series is a vegetable protein modified cellulose fiber. The raw material is plant protein and cellulose, which are all derived from renewable green plant fiber in nature and are degradable. Environmentally friendly fiber. The silk fiber is a cellulose fiber that absorbs sweat, does not generate static electricity, is soft and comfortable, and can be widely used in the production of home textile fabrics.
Tencel fiber, one of the raw materials used in the Tencel/Bamboo fiber series fabric, is a regenerated cellulose fiber processed by 100% natural wood pulp extracted from coniferous trees. Tencel fiber is generally produced under physical action, non-toxic, non-polluting, degradable, and characterized by natural fibers. The organic combination of Tencel/Bamboo fiber is the perfect raw material for making home furnishing, which can make people feel refreshed and smooth.
Innovative weaving processes diversify products
While developing new fibers and new fabrics, bamboo fiber manufacturers are constantly exploring process products that meet the requirements of today's low-carbon, environmentally-friendly requirements and meet customer comfort and individual requirements.
The double-layer embossed fabric is suitable for rapier looms. It is mainly made of bamboo fiber. It has a small amount of polyester/cotton or pure polyester products. It is thick and heavy, and the weight per square meter is about 320~430. These products mainly use the combination of jacquard technology and double-layer organization design, which makes the product look more stereoscopic and is popular among consumers. It is popular in the US and other international markets.
The zonular double-spraying, multi-spraying high-density and high-density series of bamboo fiber fabrics are woven by weft, two-spray, six-spray and other processes. This bamboo fiber fabric is woven with high proportion of long-staple cotton-spun high-count yarn. The fabric is fine and shiny, the cloth body is thick and soft, and the style is unique. It is mainly used for high-grade bedding.
The multi-arm jacquard series fabric is woven using electronic multi-arm equipment. The electronic multi-arm equipment can produce jacquard varieties within 16 pages. Currently, the main varieties in the market are 60 jacquards and 80 jacquards. It has a large comprehensive circulation and a complex flower pattern. These fabrics are widely used in hotel and hotel bedding.
The jacquard fabric has a complicated weaving process, and uses warp and weft interlacing to form different patterns. The pattern has large and exquisite patterns, pure color, clear layers, bumps and strong stereoscopic characteristics, so the production difficulty and cost are high. However, the added value of this product is suitable for the production of high-end bamboo fiber home textile products.
In order to adapt to the changing market conditions, improve product quality, improve the competitiveness of bamboo enterprises in the market and the ability to resist risks, many bamboo fiber textile enterprises have increased their exploration in bamboo fiber fabrics and actively become bamboo fiber enterprises downstream of the industrial chain. Increased product added value provides more space and a strong guarantee.
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