There are 13 aspects of the company's checklist, which are presented in the form of a table. Because the length is a bit long, so only part of the content is intercepted, and now the community has not completely repaired, can not download the information, if you need this information, you can leave a QQ mailbox in the WeChat background.
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First, company-level security inspection
1. Purpose
Identify potential hazards, harmful hazards, and defects in production processes and safety management, and identify unsafe factors and unsafe behaviors to ensure the presence of hidden or harmful, dangerous factors or defects, and the conditions under which they are converted into accidents In order to formulate corrective measures, eliminate or control hidden dangers and harmful and dangerous factors, ensure production safety, and enable enterprises to meet the requirements of the "Corporate Safety and Health Regulations Management System".
2, requirements
In accordance with the requirements of the "Corporate Safety and Health Regulations Management System", carefully check and identify non-conformities. In order to deal with problems in a timely manner, effective preventive measures should be taken temporarily, and they should immediately report to the leaders of the company's security committee and the city safety supervision bureau.
3. Plan
Not less than four inspections per year
4, check the content
Process management
1. The post operator strictly abides by the operating procedures, the implementation of the central control indicators is good, the operation records are timely and true, and the writing is clear and neat.
2. Each interlock device must be used and in good condition. Removal and restoration of interlocking devices must be carried out in accordance with relevant procedures.
3, winter anti-freeze anti-condensation insulation, summer heatstroke cooling measures intact.
Equipment management
1. Seriously implement the equipment management system, equipment maintenance, lubrication, charter, etc. are in place.
2. The spare equipment is in good condition and is regularly inspected and maintained to be ready for use at any time.
3. There is no running, taking, dripping or leaking on the spot, and the sanitary condition is good.
4. The pump body, valve, flange, pressure gauge, thermometer, etc. are in good condition. No noise, no vibration, and exposed safety shields in the transmission parts.
Key devices and key parts
Strictly implement the safety management system for key parts of key equipment. The equipment and facilities are running well. The monitoring and alarm devices are fully installed, running well, and the safety accessories are all in the testing period, and they are running well. The archives and safety inspection records are complete, and the emergency plans are scheduled to be drilled.
Electrical management
Strictly implement various regulations, implement fire prevention, waterproof and anti-small animal measures, and have good indoor ventilation and good lighting. Change, power distribution room clean and hygienic, no leakage oil phenomenon, pressure oil level, oil temperature is normal, no noise, good grounding, and ancillary equipment intact. Insulated tools are provided as required, regularly inspected, with test reports and records. The electrical facilities in the explosion-proof area comply with the explosion-proof requirements.
Fire management
All facilities of the water supply fire pump are in good condition and are ready for standby. The fire hydrant in the factory area is flexible, the effluent is normal, the drainage is good, the water outlet cover and the rubber gasket are completely intact. Firefighting fire hoses are in good condition. The number and location of fire hose diameters and fire hydrants shall comply with national standards. The equipment in the fire cabinet is placed in a dry, clean place, and the accessories are intact. The fire exit is unobstructed and the fire hose is well insulated.
Chemical management
Whether the chemical raw materials have a book and a sign, whether the storage location and storage method meet the relevant regulations, whether the protective measures such as anti-poisoning, anti-splash, fireproof, explosion-proof, anti-static, anti-leakage are in place during the use, and the discarded hazardous chemicals are packaged. Whether the object has been treated harmlessly.
Safety Facilities
The lightning protection facilities are intact and the impact grounding resistance is less than 10Ω. Each safety valve, level gauge and pressure gauge are in good condition and are in the inspection period. The remote transmission signal is good, and the upper and lower limits are normal. Each interlock is operating normally and is tested periodically. The fire dykes and protective levees in each storage tank area are in good condition, and the flammable gas and toxic gas leakage alarm devices in all parts are in good operation and are calibrated. After the monomer leaks, the safety device such as spray is always in standby state. Filtered gas masks, air breathing apparatus, chemical protective clothing and other equipment in various toxic and hazardous positions are in good condition and are regularly maintained.
Factory building
The walls of each building structure are not inclined, inclined, cracked, the foundation is not collapsed, the roof and the frame are free from corrosion, cracking, tilting, and rain leakage. The fire prevention distance between the buildings and structures complies with the relevant national standards, and preventive measures are taken for insufficient spacing. The lightning protection facilities are in good condition, the anti-corrosion treatment is intact, and the ventilation and flood control facilities are in good condition. The trench and trench cover are intact.
Second, workshop-level safety inspection
1. Purpose
Identify potential hazards, harmful hazards, and defects in production processes and safety management, and identify unsafe factors and unsafe behaviors to ensure the presence of hidden or harmful, dangerous factors or defects, and the conditions under which they are converted into accidents To formulate corrective measures, eliminate or control hidden dangers and harmful and dangerous factors, ensure production safety, and make the workshop comply with the requirements of the "Corporate Safety and Health Regulations Management System".
2, requirements
In accordance with the requirements of the "Corporate Safety and Health Regulations Management System", carefully check and identify non-conformities. In order to deal with problems in a timely manner, effective preventive measures should be taken temporarily, and they should immediately report to the Safety and Environmental Protection Department and the company's leaders.
3. Plan
Check at least once a month
4, inspection items
Duties
Check the completion of the safety production responsibility system for managers and employees at all levels of the workshop.
Process
Check the execution of various process indicators and the changes of process conditions in the workshop; check the working status of process pipelines and process valves. Check the process pipeline for vibration, looseness, movement, running, rushing, dripping, leaking, corrosive, clogging, etc. Check whether the process valve switch is flexible, whether the switch is not in place, too tight, too loose, internal leakage, corrosion , blockage, etc.
equipment
Check the basic condition, operation and lubrication of the running equipment, whether there is abnormal noise in each running part, whether the protective cover of the running parts of the bare leak is complete and reliable, whether the auxiliary machine and the pipeline have vibration, the oil quality change of the lubricating oil; inspection equipment Operation status; check whether the temperature, pressure, resistance, flow rate, etc. are within the range, and the liquid level indication is accurate.
electric
Check the working status of the electrical equipment, whether the motor sound is increased, whether the vibration is enhanced, whether the protective grounding is reliable, whether the motor and electrical components have cremation and abnormal sound, odor, current, voltage, etc. are within the index range. Check the changes in the scope of the workshop, the doors and windows of the power distribution room, and the glass.
meter
Check the working status of the instrument, check whether the indication of the meter is accurate, whether the reaction is sensitive, and whether the primary and secondary meters and the valve action are unified. What is the change of the instrument in the case of external and internal conditions, with or without potential hazards such as rust and looseness.
Site management
Check whether the work site is clean, orderly, whether the employee's labor protection products are in compliance with the requirements, whether the various channels are unimpeded, whether the emergency lamps are complete and reliable, whether the air defense appliances are regularly maintained, and always in standby state, etc. Is it in a normal state? Make sure that the workplace where toxic substances are used is separated from the living area, and the workplace is not allowed to live; the hazardous work is separated from the harmless work, and the other work places in the high work place are isolated. The toxic and harmful workplaces where acute occupational injuries may occur shall be provided with warning signs, alarm facilities, flushing facilities and protective first-aid appliances counters as required, and the cabinets are fully equipped. Set emergency evacuation access and necessary spill zones.
safe education
The management personnel at all levels of the workshop shall regularly participate in the safety activities of the team. The safety activities of the team shall have contents and records; the company management personnel and safety personnel shall check and sign the records of safety activities; check the status of the special operations personnel with certificates, and transfer and lay off posts. Workshop-level safety training and education for re-employment, cadre and off-the-job for more than six months. Check the safety training and education work before the construction unit enters the operation site.
Key devices and key parts
Check the operation of key equipment and key parts of the workshop, the operation of the safety monitoring facilities, and the reasonableness and operability of the emergency plan.
Operation permit
Inspect the employees of this workshop for the dangerous work such as hot work, entering restricted space, ground breaking work, temporary power work, high work, and the operation permit.
Warning sign
Check the warning signs and warning signs of the flammable, explosive, toxic and harmful places in the workshop; check the maintenance area, warning, and erection to set the warning area and warning signs.
other
Whether there is an external construction team in the jurisdiction, whether the construction affects normal operation, and whether the construction is carried out in accordance with the relevant regulations of the enterprise.
Third, the team security check
1. Purpose
Identify potential hazards, harmful hazards, and defects in production processes and safety management, and identify unsafe factors and unsafe behaviors to ensure the presence of hidden or harmful, dangerous factors or defects, and the conditions under which they are converted into accidents In order to formulate corrective measures, eliminate or control hidden dangers and harmful and dangerous factors, ensure production safety, and make the team meet the requirements of the “Corporate Safety and Health Regulations Management Systemâ€.
2, requirements
In accordance with the requirements of the "Corporate Safety and Health Regulations Management System", carefully check, do not let go of any suspicious points. In order to deal with problems in a timely manner, effective preventive measures should be taken temporarily, and they should be reported to the workshop immediately.
3. Plan
Check once a week
4, check the content
Labor discipline
Check for violations of regulations, illegal operations, and violations of labor discipline. Check the scene.
Process
Check the execution of various process indicators and changes in process conditions of the team; check the working status of process pipelines and process valves. Check the process pipeline for vibration, looseness, running, rushing, dripping, leaking, corrosive, clogging, etc. Check whether the process valve switch is flexible, whether the switch is not in place, too tight, too loose, internal leakage, corrosion, blockage Waiting for the situation.
equipment
Check the basic condition, operation and lubrication of the running equipment, whether there is abnormal noise in each running part, whether the protective cover of the running parts of the bare leak is complete and reliable, whether the auxiliary machine and the pipeline have vibration, the oil quality change of the lubricating oil; inspection equipment Operation status; check whether the temperature, pressure, resistance, flow rate, etc. are within the range, and the liquid level indication is accurate.
electric
Check the working status of the electrical equipment, whether the motor sound is increased, whether the vibration is enhanced, whether the protective grounding is reliable, whether the motor and bearing temperature rise, whether the motor and electrical components have sparks and abnormal sound, odor, current, voltage, etc. are indicators Within the scope. Check the changes in the scope of the shift (work section), the door and window of the power distribution room, and the glass.
meter
Check the working status of the instrument, check whether the indication of the meter is accurate, whether the reaction is sensitive, and whether the primary and secondary meters and the valve action are unified. What is the change of the instrument in the case of external and internal conditions, with or without potential hazards such as rust and looseness.
Site management
Check whether the work site is clean, orderly, whether the various channels are unimpeded, whether the emergency lamps are in good condition, whether the air defense appliances are regularly maintained, and always in standby state, etc., to check whether various safety and fire protection facilities are in a normal state.
safe education
Investigate the safety activities of the team, the safety activities of the team should have content and records; the company management personnel and safety personnel should check and sign the safety activity records; check the status of the special operations personnel to hold the certificate, and the completion of the post training.
Key devices and key parts
Check the operation status of the key equipment of this squad (segment) and fill in the safety inspection report to report to the workshop.
other
Whether there is an external construction team in the jurisdiction, whether the construction affects normal operation, and whether the construction is carried out in accordance with the relevant regulations of the enterprise.
Fourth, the management personnel tour security check
1. Purpose
Identify potential hazards, harmful hazards, and defects in production processes and safety management, and identify unsafe factors and unsafe behaviors to determine the presence of hazards or harmful, dangerous factors or defects, and the conditions under which they are converted into accidents To formulate corrective measures to eliminate or control hidden dangers and harmful and dangerous factors to ensure production safety.
2, requirements
In accordance with the requirements of the "Corporate Safety and Health Regulations Management System", carefully check, do not let go of any suspicious points. If the problem is detected, the relevant unit shall be notified in time, and it is temporarily unable to handle the relevant units to take effective preventive measures, and immediately report to the safety and environmental protection department or the company's leaders.
3. Plan
Daily inspection
4, check the content
Process
Check the process pipeline for vibration, looseness, running, rushing, dripping, leaking, corrosive, clogging, etc. Check whether the process valve switch is flexible, whether the switch is not in place, too tight, too loose, internal leakage, corrosion, blockage Waiting for the situation.
equipment
Check the basic condition, operation and lubrication of the running equipment, whether there is abnormal noise in each running part, whether the exposed running parts guard is complete and reliable, whether the auxiliary machine and the pipeline are vibrating, and check whether the running condition of the stationary equipment is good.
electric
Check the working status of the electrical equipment, whether the motor sound is increased, whether the vibration is enhanced, whether the protective grounding is reliable, whether the motor and bearing temperature rise, whether the motor and electrical components are cremation and abnormal sound, odor, change, power distribution room doors and windows, Whether the glass and safety protection measures are complete.
Site management
Check whether the work site is clean, orderly, whether the wear of employees' labor insurance products meets the requirements. Whether the various channels are unimpeded, whether the emergency lamps are in good condition, whether the fire protection facilities are safe and reliable, whether the gas protection appliances are regularly maintained, and are always in standby state. Whether the safety facilities are in a normal state. The toxic and harmful workplaces where acute occupational injuries may occur shall be provided with warning signs, alarm facilities , flushing facilities, protective first-aid appliances, and whether the cabinets are complete.
safe education
Check the workshops to visit and study abroad, and the foreign construction units to carry out safety training and education before the job site.
Key devices and key parts
Check whether the company's key equipment and key parts are in good operating condition, and whether the safety monitoring facilities are running properly.
Operation permit
Inspect the company's employees for dangerous work such as hot work, entering confined space operations, earth-breaking operations, temporary power-using operations, high-altitude operations, and maintenance operations, and the operation of the operation permit.
Warning sign
Check the warning signs and warning signs of the company's inflammable, explosive, toxic and harmful places, and set up warning areas and warning signs on the job site such as maintenance and construction.
other
Inspect the construction team within and outside the company, and whether the construction is carried out in accordance with the relevant requirements of the state and enterprises.
V. Monitoring instrument safety inspection
1. Purpose
Identify potential hazards, harmful hazards, and defects in the use of monitoring equipment during production to identify unsafe factors and unsafe behaviors to determine the presence of hazards or harmful, dangerous factors or defects, and the conditions under which they are converted into accidents In order to formulate corrective measures, eliminate or control hidden dangers and harmful and dangerous factors, ensure production safety, and enable enterprises to meet the requirements of the "Corporate Safety and Health Regulations Management System".
2, requirements
In accordance with the requirements of the "Corporate Safety and Health Regulations Management System", carefully check, do not let go of any suspicious points. If the problem is detected, the relevant unit shall be notified in a timely manner. If it is temporarily unable to handle it, the relevant unit shall be urged to take effective preventive measures and immediately report to the safety and environmental protection department, the production technology department or the company's leaders.
3. Plan
Not less than once a week
4, check the content
Instrument management
1. Conscientiously implement the instrument inspection system and find that the faults are eliminated in time to ensure that the self-control rate is above 90%, and the usage rate and integrity rate are above 95%;
2. The indication values ​​of the primary and secondary tables should be consistent and the error is within the allowable range.
Interlock protection
1. Complete technical information such as interlocking distribution map, regular maintenance inspection records, and temporary change records;
2. Interlocking installation rate, usage rate and integrity rate reach 100%;
3. Interlocking debugging has records. After the process and instrumentation departments are commissioned, both parties should sign;
4. Interlocking and recovery of interlocks, formalities for application and leadership signing and recovery;
Combustible gas detection alarm, toxic gas alarm, pyrotechnic alarm
1. The layout and installation location are appropriate and meet the relevant requirements;
2. The multi-point alarm recognizes the performance of the alarm status at each point reliably, and the alarm value is set reasonably;
3. The installation rate, usage rate and integrity rate of the alarm device reach 100%;
4. All kinds of alarm devices should have sound and light alarms, and manual test sound and light alarms are normal;
5, the sensor probe should be regularly checked and verified to achieve no corrosion, no dust.
Sixth, factory and building safety inspection
1. Purpose
Investigate potential hazards, harmful hazards, and defects that may occur in the use of plants and buildings during the production process, and identify unsafe factors and unsafe behaviors to determine the existence of hidden dangers or harmful, dangerous factors or defects, and convert them into accidents. The conditions are to formulate corrective measures, eliminate or control hidden dangers and harmful and dangerous factors, ensure production safety, and enable enterprises to meet the requirements of the “Corporate Safety and Health Regulations Management Systemâ€.
2, requirements
In accordance with the requirements of the "Corporate Safety and Health Regulations Management System", carefully check, do not let go of any suspicious points. If the problem is detected, the relevant unit shall be notified in a timely manner. If it is temporarily unable to handle it, the relevant unit shall be urged to take effective preventive measures and immediately report to the safety and environmental protection department, the production technology department or the company's leaders.
3. Plan
Not less than one inspection per season
4, check the content
Fire rating check
1. Whether the building buildings meet the fire resistance rating requirements;
2. Whether the safe evacuation door of the building opens outwards;
3. Whether the safety evacuation doors of Class A, B and C plants should not be less than two (1 room can be set in the room of B B and C liquid equipment with an area less than 60 m2);
Lightning protection check
1. Whether the lightning protection facilities of factory buildings and buildings meet the lightning protection requirements;
2. Whether the equipment venting pipe in each factory is more than 2 meters above the factory;
3. Whether the venting tube is within the protection range of the lightning rod.
inspect on the spot
1. Whether the ventilation of each factory meets the occupational health protection and fire and explosion protection requirements;
2. Whether buildings and structures are frequently maintained, with or without deformation, cracking, lacing, sinking and overloading.
Protective facility
1. Whether high-rise buildings, building ladders, fences and platforms are firm and reliable and meet safety requirements;
2, the protective facilities have no obvious defects, no corrosion, etc. Look at the scene.
Seven, holiday security check
1. Purpose
Through the company's holiday defense, fire protection, labor discipline and on-the-job, on-duty inspections, to identify non-conformities, to develop management measures, to eliminate violations of laws and regulations, so that enterprises meet the requirements of the "corporate safety and health regulations management system."
2, requirements
In accordance with the requirements of the "Corporate Safety and Health Regulations Management System", carefully check and identify non-conformities. If the non-conformities are detected in a timely manner and cannot be handled temporarily, the relevant units should be urged to take effective preventive measures and immediately report to the safety and environmental protection department, the production technology department or the company's leaders.
3. Plan
Holiday check
4, security check content
Defend, fire
1. Is the factory gate guard strictly implementing the system and whether to implement the pyrotechnic system in the factory;
2. Whether the fire protection facilities are in good condition and reliable.
Material preparation, spare equipment
1. Whether the production materials are adequately prepared and whether normal production can be guaranteed.
2. Whether the emergency rescue materials are adequately prepared.
3. Whether the spare equipment is in good condition.
emergency plan
1. Whether the emergency plan regularly organizes drills.
2. Whether the emergency rescue equipment is in good condition.
3. Whether the emergency communication equipment is in good condition; ensure that the communication is smooth for 24 hours.
Labor discipline
1. Whether there is smoking in the factory area;
2. Whether there is work after drinking or not;
3. Whether there is a late arrival or early departure;
4. Whether the shifting staff in the class are in charge of changing posts, colluding posts, leaving the post, sleeping on the post and having nothing to do with production;
5. Whether the shifting staff in the class is on time inspection and strictly implement the handover system.
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